Large all-in-one machine with four optional welding ends

I.Main performance technical parameters

projectTRJ-643D   Plus parameter
Device nameLine four cylinder selection welding
Equipment modelTRJ-643D Plus
Overall dimensions(L)3500*(W)1700*(H)1900mm
The net weight1800KG
The power supply3P 380V 50HZ (optional)
Normal machine power/total power9.5KW/15KW
The minimum PCB size≥L100mm ≥W50mm
Maximum PCB size≤L600mm ≤W600mm
Transport directionLeft to right
Transport guideFix the front and move the back
Transport height900+/-20mm
PCB The thickness of the0.5~6.5mm
PCB The upper part of the space≤100mm
PCB The lower space≤40mm
Edge clearance≥3mm
Spray system
Spray waySpray flux

Ii. Description of equipment characteristics

◆Application scope - products are widely used in solar energy, military equipment, aerospace, nuclear industry, automobile manufacturing and electronics enterprises. It is convenient to cooperate with the automation production line of the factory, and it has the function of multiple sets of extension.

◆Servomotor - the system USES the most accurate and advanced robotic control technology - closed-loop servomotor, a perfectly repetitive intelligent motor. Ball screw and linear guide guide, accurate positioning, low noise, smooth movement.

◆Nozzle - the nozzle design of the special material can accurately and stably ejecting various tin wave heights, thus improving the ability of continuous repeated welding in the case of limited space or too close to the parts, by welding only for the need to work, no damage to other components.

◆Nitrogen direct heating system - nitrogen is used to inert and protect the soldering crest of the tin furnace, while reducing the amount of tin slag produced. This unique nitrogen direct heating system heats the crest of the wave. Allows the operator to choose whether to increase or decrease the temperature.

◆Elastic process parameters - path starting point, welding time, moving speed, air travel speed, Z axis height and pump offset parameters can be edited.

◆Less consumable material, low cost - linear injection for each solder joint can be programmed to control FLUX consumption is very low.

Iii.Three, the choice of welding principle

◆TRJ-642D Plus Welding process:

  Feed plate → spray flux & Solder → preheat → welding → plate

The system is divided into a two-head spray & Solder area, a single preheating area and an independent double-head solder area, three areas work at the same time, respectively complete flux spraying & Solder, preheat, solder function.

Closed loop processing control

Iv. Motion control system

◆Powerful control - the system's platform running, stopping, moving speed, and many other attributes are very easy to control. The motion speed, temperature parameters, product count, height correction of wave crest and automatic width adjustment of guide rail can be saved in the touch screen.

◆Both systems use the most accurate and advanced robotic control technology - the closed-loop server. A server is an intelligent motor that knows where it is and maintains perfect repeatability.

◆Ball screw and linear guide guide, accurate positioning, low noise, smooth movement.

Motion control system

Touch screen system

Five,Cam Conductor Programming software

◆The system is easy to program - industrial computer system offline programming software has an elegant user interface and very fast programming speed. In just a few minutes, programmers can use imported scanned images or Gerber to convert images, select solder joints, configure nozzles, and form a selective soldering system.

Gerber Convert image

The scanning images

◆Starting point, welding time, moving speed, air travel speed, Z axis height and pump migration parameters can be edited.

The picture above is for reference only, please contact for details Mr. Jiang 86 13825225208

     
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